28mm Closure Consolidation
Cost Optimization, Packaging Optimization, & Packaging Quality Control
Client Needs
Consolidate to a single closure to simplify supply, reduce resin, and maintain seal integrity across manufacturing lines; needed a plan from unit-tool samples through line trial and commercialization.
The Challenge
Seal torque; leak risk on cold-/hot-fill; line changeover; supplier alignment as parts moved facilities.
Our Approach
- Built trial plan
- Coordinated unit-tool runs
- Defined acceptance criteria
- Pre-flighted pallet/transit checks
The Impact
$175K/yr savings at 400M closures/yr.
Let’s Talk Efficiency Gains
Want to reduce production costs, increase throughput, or optimize your packaging line? Let’s connect.
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