Automation-Compatible Totes for Battery Assembly

New Packaging Development

Client Needs

Custom totes to convey empty battery cans and completed batteries through assembly, automated storage, and testing; durable, automation-ready, protecting product and equipment.

The Challenge

Interface with seven automation systems (robotics, ASRS) at tight tolerances; breakage/debris risk to conveyance uptime; balance rigidity with impact absorption.

Our Approach

  • Designed custom totes for battery assembly/testing 
  • Partnered with plastics suppliers on a tailored material formulation 
  • Ran iterative testing across all automation systems

The Impact

  • Prevented production downtime by minimizing breakage and eliminating debris-related equipment issues 
  • Enabled high-speed, uninterrupted manufacturing across all seven systems

Let’s Talk Efficiency Gains

Want to reduce production costs, increase throughput, or optimize your packaging line? Let’s connect.

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