DynaDrive Single-Use Bioreactor Requalification

Packaging Quality Control & Quality Remediation

Client Needs

Reduce shipping damage to 5000L/3000L DynaDrive Single-Use Bioreactors (SUB); requalify and analyze current packaging to improve quality and reduce customer complaints.

The Challenge

Materials limited to those qualified for cleanroom (low particulate); long supplier lead times vs. short timeline; lack of historical data for root-cause analysis.

Our Approach

  • Assessed all areas of product for likely damage
  • Performed ISTA 3E distribution testing 
  • Examined cleanroom assembly for in-process damage causes
  • Provided pre/post-test damage data

The Impact

  • 83.41% decrease in major defects from ship testing
  • 23.8% decrease in cosmetic marks
  • Bracket strength increased 102%

Let’s Talk Efficiency Gains

Want to reduce production costs, increase throughput, or optimize your packaging line? Let’s connect.

By submitting this form, you consent to receive content communications from Adept Group, via email or text messaging. Questions? See our privacy policy. Unsubscribe at any time.